DGBH2518

4008TAG2A

DGBH2518

2009/04/22

The information given within this parts book was correct at the time of printing and is subject to change without

notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-

ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance

manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-

gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Contents

1.

2.

3.

4.

5.

6.

Introduction

Pg. 4

How To Use Your Parts Book

Engine Breakdown

Pg. 4

Pg. 5

Symbol Descriptions

Parts Lists & Illustrations

Parts Index

Pg. 9

Pg. 11

Pg. 132

Introduction

The build  list of your  engine, found  on the front  page of  this parts book,  provides a  unique

reference to the components fitted to your engine; therefore this parts book is only applicable to

this particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify

parts to service your engine. There are several features within  the book to make it easy to find

the parts you require.

Front Page

This lists your build list number and the date of publication of this book

Symbol Descriptions

Provides a quick reference guide to the symbols used within the book.

Engine Breakdown

Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers

along with an associated illustration for identifying the parts you require.

The illustrations used in this  parts book are representational only and  should only be used for

identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index

Using either the  part number or description  of the part  you require this section  will help you

locate the page within the Parts Lists & Illustrations section where the part appears.

Engine Breakdown

Section

Page

11

Section

Page

35

Cylinder Block, Liners & Main Bearing

Throttle Linkages

AFDD3037

Kit

ACDD3050

Control Unit

AFDD3037

39

41

43

45

47

49

51

53

55

57

59

61

Crankshaft

ACDD3050

13

15

17

19

21

23

25

27

29

31

33

Ignition Equipment

AGDD3016

Cylinder Head Assembly

ACDD3050

Engine Identification Labels

ALDD3000

Cylinder Head Cover

ACDD3050

Flywheel & Starter Ring

CDDD3003

Rocker Shaft Assembly

ACDD3050

Starter Motor

EDDD3002

Timing Gear & Camshaft

ACDD3050

Sump

Push Rods & Tappets

ACDD3050

GBDD3000

Oil Strainer

GBDD3000

Pistons & Rings

ADDD3000

Dipstick & Filler Tube

GBDD3000

Connecting Rods & Big End Bearings

ADDD3000

Oil Pump

Timing Case

AEDD3004

GBDD3000

Breather

Timing Cover

AEDD3004

GBDD3000

Oil Pump

Atomisers

GBDD3000

AFDD3037

Oil Cooler

JBDD3000

Page 5

Engine Breakdown

Section

Page

63

Section

Page

91

Oil Filter

Turbocharger

SBDD3004

JBDD3000

Coolant Pipes & Connections

JBDD3000

65

67

69

73

75

77

79

81

83

85

87

89

Air Duct

93

95

SBDD3004

Coolant Pipes & Connections

JBDD3000

Feed Pipes

SBDD3004

Oil Feed Pipes

JBDD3000

Leak-Off Pipes

SBDD3004

97

Oil Feed Pipes

JBDD3000

Induction Manifold

TBDD3024

99

Front End Drive Input

KBDD3000

Air Filter Assembly

TDDD3015

101

103

105

107

109

111

113

115

Front End Drive Input

KBDD3000

Exhaust Manifold

UBDD3000

Water Pump

LBDD3015

Exhaust Connection

UBDD3000

Thermostat & Housing

LDDD3000

Exhaust Outlet

UDDD3030

Inlet & Outlet Connections

LDDD3000

Filter Head Assembly

VBDD3000

Alternator

NDDD3000

Pipework & Connections

VBDD3000

Alternator Bracket & Fixings

NDDD3000

Pipework & Connections

VBDD3000

Guards

Engine Mounts

ZCDD3000

NDDD3000

Page 6

Engine Breakdown

Section

Page

117

Protection Switch

ZJDD3126

Protection Switch

ZJDD3126

119

121

123

125

127

129

131

Protection Switch

ZJDD3126

Radiator & Guards

ZMDD3096

Radiator & Guards

ZMDD3096

Pipework & Connections

ZMDD3096

Pipework & Connections

ZMDD3096

Pipework & Connections

ZMDD3096

Page 7

Engine Breakdown

Page 8

Symbols and Notes

Symbol

Description

A

B

C

D

E

F

G

H

I

J

K

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

Alternative

Order

Remanufactured Part

New for Old Part

Number of Teeth

Thickness

Bottom

L

Top

M

Left Hand

N

Right Hand

O

P

Q

R

Reference for Detailed Breakdown

Other Service Options Available

Cylinder Number

See History Section

Page 9

Cylinder Block, Liners & Main Bearing Kit

Plate A

ACDD3050

20

16

19

13   14

18

15

1  2

11

6

21

8

24

7

18

2223

10

26

3

9

28

27  30   29

5

4

Page 10

Cylinder Block, Liners & Main Bearing Kit

Plate A

ACDD3050

Item

Part No.

References

Qty.

Description

Notes

1

2

3

4

5

6

7

8

8SE750J

1

1

18

18

18

2

6

6

9

9

9

1

1

2

9

2

3

2

16

8

2

9

2

5

2

6

8

CRANKCASE

CRANKCASE

DOWEL

BOLT

WASHER

340/398

503/256

2088/11

354471

312065

318210

8SE50A/49

314135

314137

DOWEL

SETSCREW

SPRING WASHER

BAR

CAPSCREW

CAPSCREW

PLUG

PLUG

WASHER

CAMSHAFT BUSH

PLUG

DOWEL

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

012504

012504

012653

374/1360

642/25

340/405

354500

576/167

SE7E/2

DOWEL

SEAL - O RING

LINER - SLIP FIT

BRACKET

MAIN BEARING KIT

THRUST WASHER

PLUG

SE667/1

SE574D/M

262/149

641/27

P

(A)

583/7

WASHER

SE50J/30

576/179

312063

88/619

INSPECTION COVER

SEAL - O RING

SETSCREW

WASHER

16

16

16

318210

SPRING WASHER

Service Options

22

22

SE574D/M010

SE574D/M020

J

J

(-)0.010"

(-)0.020"

9

9

MAIN BEARING KIT - U/S

MAIN BEARING KIT - U/S

(A)

(A)

Footnotes

(A)

SERVICED IN PAIRS

Page 11

Crankshaft

Plate A

ACDD3050

1

9

7

2

3

8

6

4

5

Page 12

Crankshaft

Plate A

ACDD3050

Item

Part No.

8SE92

References

Qty.

Description

Notes

1

2

3

4

5

6

7

8

9

1

1

1

8

16

16

3

1

1

CRANKSHAFT KIT

CRANKSHAFT

CRANKSHAFT GEAR

WEIGHT

SCREW

DOWEL

DOWEL

SEAL - FRONT END OIL

SEAL - REAR END OIL

F  8SE92

F  8SE92

SE96C

503/295

354500

340/396

554/126

554/127

Page 13

Cylinder Head Assembly

Plate A

ACDD3050

1

10

21

9

8

7

14

6

20

20

15

13

4

23

2

16

11

22

12

24

18

3

17   19

5

5

Page 14

Cylinder Head Assembly

Plate A

ACDD3050

Item

Part No.

References

Qty.

Description

Notes

1

2

3

SE1AR

8

1

2

CYLINDER HEAD ASSEMBLY

CYLINDER HEAD

INSERT

F  SE1AR

740/101

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

392/42

4

4

4

4

8

1

1

2

10

2

1

1

2

2

8

8

GUIDE

SE7AB/14

365/472

L7C/15

HW7B/18

SE1/12

576/139

641/23

642/25

340/397

2121/1

316481

55/69

740/106

SE1B/39

SE2H

INTAKE AND EXHAUST VALVE

VALVE SPRING

CAP

VALVE COLLET

SLEEVE

SEAL - O RING

PLUG

PLUG

DOWEL

STUD

STUD

SPIROL PIN

INSERT

RETAINER

GASKET - CYLINDER HEAD

BOLT

503/287

2088/14

576/218

576/237

576/151

32

32

32

8

WASHER

SEAL - O RING

SEAL - O RING

SEAL - O RING

8

Page 15