項目 零配件號碼 最新件號 描述
1 T412070 1 T421441 水泵
2 T412174 1 T412174 密封 - 水泵
3 2314 H004 2 2314 H004 螺旋
4 T411884 1 T411884 管 -冷卻器
7 T412379 2 T412379 螺旋
8 T412167 1 T412167 栓塞
9 T412492 1 T412492 墊圈
10 2314 H001 1 2314 H001 螺旋
10 T412379 1 T412379 螺旋
Piston ring and block |
To inspect |
Operation 4-6 |
Note: If the piston ring is worn or damaged, renew it. |
Piston ring gap |
Insert the rings into the cylinder at right angles to the cylinder bore and measure the gaps with a feeler gauge. If the gap is more than the service limit, renew the ring. |
102-05, 103-07 Gap mm (in) Standard |
103-10 Gap mm (in) Standard |
Piston ring |
Service limit |
Piston ring |
Service limit |
0,13 - 0,25 (0.0051 - 0.0100) |
1,0 (0.040) |
0,15 - 0,27 (0.0059 - 0.0106) |
1,0 (0.040) |
No. 01 ring |
No. 01 ring |
0,10 - 0,22 (0.0040 - 0.0087) |
1,0 (0.040) |
0,12 - 0,24 (0.0047 - 0.0094) |
1,0 (0.040) |
No. 02 ring |
No. 02 ring |
0,10 - 0,30 (0.0040 - 0.0120) |
1,0 (0.040) |
0,20 - 0,35 (0.0079 - 0.0138) |
1,0 (0.040) |
Oil control ring |
Oil control ring |
103-13, 103-15, 104-19, 104-22 Gap mm (in) |
Piston ring |
Standard |
Service limit |
0,20 - 0,35 (0.0079 - 0.0138) |
1,0 (0.040) |
No. 01 ring |
0,20 - 0,40 (0.0079 - 0.0158) |
1,0 (0.040) |
No. 02 ring |
0,20 - 0,40 (0.0079 - 0.0158) |
1,0 (0.040) |
Oil control ring |
54 |
Workshop Manual, TPD 1377E, issue 4 |
This document has been printed from SPI². Not for Resale |
4 |
100 Series |
Small end bush |
To remove and to fit |
Operation 4-7 |
Special requirements |
Clearance mm (in) |
Engine model |
Standard |
Service limit 0,1 (0.004) 0,1 (0.004) 0,1 (0.004) |
102-05, 103-07 |
0,013 - 0,028 (0.00051 - 0.00110) 0,008 - 0,023 (0.00031 - 0.00091) 0,010 - 0,025 (0.00040 - 0.00099) |
103-10 |
103-13, 103-15, 104-19, 104-22 |
Calculate the clearance between the small end bush and the gudgeon pin. If the clearance exceeds the service limit, renew. |
Workshop Manual, TPD 1377E, issue 4 |
55 |
This document has been printed from SPI². Not for Resale |
4 |
100 Series |
Connecting rod |
To inspect |
Operation 4-8 |
Special requirements |
Dimension mm (in) Standard |
Service limit |
Distortion for 100 (3.937) Parallel for 100 (3.937) |
Less than 0,08 (0.0031) |
0,20 (0.0079) max 0,15 (0.0059) max |
Less than 0,05 (0.0020) |
56 |
Workshop Manual, TPD 1377E, issue 4 |
This document has been printed from SPI². Not for Resale |
100 Series |
5 |
Crankshaft assembly |
5 |
Crankshaft pulley |
To remove and to fit |
Operation 5-1 |
Special requirements |
Special tools Description |
Torque Nm (lbf ft) kgf m |
Part number |
102-05, 103-07 |
93 (69) 9,5 123 (91) 12,5 304 (224) 31 |
103-10 |
Crankshaft pulley remover |
21825619 |
103-13, 103-15, 104-19, 104-22 |
Note: Store the key (A1) in a safe place until assembly. |
Workshop Manual, TPD 1377E, issue 4 |
57 |
This document has been printed from SPI². Not for Resale |
5 |
100 Series |
Flywheel, backplate and oil seal |
To remove and to fit |
Operation 5-2 |
Special requirements |
POWERPART products Description |
Part number |
Silicone RTV sealing and jointing compound |
1861108 |
Flywheel setscrews : Torque Nm (lbf ft) kgf m |
Backplate setscrews : Torque Nm (lbf ft) kgf m |
102-05, 103-07 |
73 (54) 7,4 |
102-05, 103-07 |
15 (11) 1,5 50 (37) 5,1 15 (11) 1,5 |
103-10 |
73 (54) 7,4 73 (54) 7,4 |
103-10 |
103-13, 103-15, 104-19, 104-22 |
103-13, 103-15, 104-19, 104-22 |
Notes: |
To remove and fit the flywheel, see Operation 13-1. |
On assembly, apply Powerpart silicone RTV sealing and jointing compound to the block (around screw holes) before the backplate is fitted. |
103-10, 103-13 and 103-15 engines only: Remember the position of the dowel (A1). |
1 |
POWERPART silicone gasket sealant |
58 |
Workshop Manual, TPD 1377E, issue 4 |
This document has been printed from SPI². Not for Resale |