100 Series

POWERPART recommended consumable products

Perkins have made available the products recommended below in order to assist in the correct operation,

service and maintenance of your engine and your machine. The instructions for the use of each product are

given on the outside of each container. These products are available from your Perkins distributor.

POWERPART Anti-freeze

Protects the cooling system against frost and corrosion (1 litre).

Part number 21825166.

POWERPART Easyflush

Cleans the cooling system.

Part number 21825001.

POWERPART Gasket and flange sealant

To seal flat faces of components where no joint is used. Especially suitable for aluminium components.

Part number 21820518.

POWERPART Gasket remover

An aerosol for the removal of sealants and adhesives.

Part number 21820116.

POWERPART Griptite

To improve the grip of worn tools and fasteners.

Part number 21820129.

POWERPART Hydraulic threadseal

To retain and seal pipe connections with fine threads. Especially suitable for hydraulic and pneumatic systems.

Part number 21820121.

POWERPART Industrial grade super glue

Instant adhesive designed for metals, plastics and rubbers.

Part number 21820125.

POWERPART Lay-up 1

A diesel fuel additive for protection against corrosion.

Part number 1772204.

POWERPART Lay-up 2

Protects the inside of the engine and other closed systems.

Part number 1762811.

POWERPART Lay-up 3

Protects outside metal parts.

Part number 1734115.

POWERPART Repel

Dries damp equipment and gives protection against corrosion. Passes through dirt and corrosion to lubricate

and to assist removal of components.

Part number 21825164.

POWERPART Platelock

For tight fitted metal surfaces. Suitable for metal plated surfaces and stainless steel.

Workshop Manual, TPD 1377E, issue 4

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100 Series

Part number 21826039.

POWERPART Metal repair putty

Designed for external repair of metal and plastic.

Part number 21820126.

POWERPART Pipe sealant and sealant primer

To retain and seal pipe connections with coarse threads. Pressure systems can be used immediately.

Part number 21820122.

POWERPART Radiator stop leak

For the repair of radiator leaks.

Part number 21820127.

POWERPART Retainer (high strength)

To retain components that have an interference fit.

Part number 21820638.

POWERPART Red rubber grease

Provides lubrication for the fitting “O” rings.

Part number 21820221.

POWERPART Safety cleaner

General cleaner in an aerosol container.

Part number 21820128.

POWERPART Silicone adhesive

An RTV silicone adhesive for application where low pressure tests occur before the adhesive sets. Used for

sealing flange where oil resistance is needed and movement of the joint occurs.

 Part number 21826038.

POWERPART Silicone RTV sealing and jointing compound

Silicone rubber sealant that prevents leakage through gaps.

Part number 1861108.

POWERPART Stud and bearing lock

To provide a heavy duty seal to components that have a light interference fit.

Part number 21820119 or 21820120.

POWERPART Threadlock and nutlock

To retain small fasteners where easy removal is necessary.

 Part number 21820117 or 21820118.

POWERPART Universal jointing compound

Universal jointing compound that seals joints.

Part number 1861117.

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Workshop Manual, TPD 1377E, issue 4

This document has been printed from SPI². Not for Resale

1

100 Series

Engine I.D. location

The engine identification plate (A1) is located on the front right side of the engine, just above the fuel injection

pump.

It consists of the following:

Abbreviations and codes

Engine build list (parts list) numbering system

The standard engine parts list numbering code system is defined as follows:

Code

I

II

III

IV

V

Example

KE

30260

U

000001

D

Code I Engine Build Code

Engine

102 - 05

103 - 07

103 - 10

103 - 13

Build code

Engine

103 - 15

104 - 19

104 - 22

Build code

KN

KL

KE

KF

KR

KD

KH

Code II Engine parts list

Parts list increases numerically for both OEMS and distributors.

Code III Country of manufacture

Code

Country of manufacture

Made in Japan

J

U

Made in U.K.

Code IV Engine serial number

Individual engine serial number commencing with 000001 increasing numerically.

Code V Year of Manufacture

Code

Year

Code

Year

Code

Year

Code

Year

Code

Year

01/01/99

31/03/99

M

1985

T

1989

Y

1994

E

J

2002

01/04/99

31/12/99

N

1986

U

1990

A

1995

F

K

L

2003

2004

O

P

not used

1987

V

W

X

1991

1992

1993

B

C

D

1996

1997

1998

G

H

I

2000

2001

Q/S

1988

not used‘

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Workshop Manual, TPD 1377E, issue 4

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100 Series

Engine views - 3 cylinder front and rear

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Workshop Manual, TPD 1377E, issue 4

This document has been printed from SPI². Not for Resale

1

100 Series

Engine views - 2 cylinder front and 4 cylinder front

Workshop Manual, TPD 1377E, issue 4

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This document has been printed from SPI². Not for Resale

1

100 Series

Engine lift equipment

Special requirements

Torque Nm (lbf ft) kgf m

Lifting hook bolts (A1)

26 (19) 2,6

Maximum engine weights (dry) with flywheel and housing fitted

Engine model

Engine build code

Max engine weight

102-05

KN

103-07

KL

103-10

KD

103-13

KH

103-15

KE

104-19

KF

104-22

KR

79 kg

87 kg

111 kg

164 kg

176 kg

207 kg

220 kg

1

1

10

Workshop Manual, TPD 1377E, issue 4

This document has been printed from SPI². Not for Resale