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詳細描述
項目 零配件號碼 新件號 描述
1 CH10860 1 CH10860 油泵
(1) CH10860 1 CH10860 油泵
項目 零配件號碼 新件號 描述
2 1 泵體
3 CH10746 2 CH10746 襯套
4 CH10747 2 CH10747 合釘
5 CH10861 1 CH10861 端蓋
6 CH10862 1 CH10862 軸
7 CH10863 1 CH10863 驅動軸
8 CH10748 4 CH10748 螺拴
9 CH10736 1 CH10736 承件
10 CH10735 2 CH10735 螺拴
11 CH10541 2 CH10255 墊圈
12 CH10737 1 CH10737 彈簧
13 CH10738 1 CH10738 柱塞
項目 零配件號碼 新件號 描述
1 KRP1645 1 KRP1645 節溫器裝備
7 CH11224 1 CH11224 殼
8 CH10260 2 CH10260 栓塞
9 CH10765 1 CH10765 節溫器殼
10 CH10751 1 CH10751 螺拴
11 CH10753 1 CH10753 螺拴
12 CH10260 1 CH10260 栓塞
13 CH10751 1 CH10751 螺拴
14 CH10752 1 CH10752 管
15 CH11618 1 CH11618 蓋
16 CH10537 5 CH11895 螺拴
17 CH11619 1 CH11619 密封O型圈
18 CH11621 3 CH11621 密封O型圈
19 CH12474 3 CH12474 栓塞
19 CH11622 3 CH11622 栓塞
20 CH11621 1 CH11621 密封O型圈
項目 零配件號碼 新件號 描述
2 CH11620 2 CH11620 節溫器
3 CH10766 1 CH10766 密封O型圈
4 CH10770 1 CH10770 密封墊 - 節溫器殼
5 CH10056 2 CH10056 密封墊 - 節溫器殼
6 CH10755 2 CH10755 密封O型圈
項目 零配件號碼 新件號 描述
2 1 殼
3 2 端蓋
4 1 TUBESTACK
5 2 栓塞
項目 零配件號碼 新件號 描述
CH10537 2 CH11895 螺拴
CH10541 2 CH10255 墊圈
CH10579 2 CH10579 密封墊
CH10815 4 CH10815 螺拴
CH11059 1 CH11059 架
1 CH10769 1 CH10769 水管
2 CH10757 1 CH10757 密封墊
3 CH10263 1 CH10263 栓塞
4 CH10220 1 CH10220 栓塞
5 CH10220 1 CH10220 栓塞
6 CH10544 1 CH10544 密封O型圈
7 CH10579 1 CH10579 密封墊
8 CH10544 1 CH10544 密封O型圈
9 CH10768 1 CH10768 水管
10 CH10260 2 CH10260 栓塞
11 CH10220 1 CH10220 栓塞
12 CH10259 1 CH10259 栓塞
13 CH10751 4 CH10751 螺拴
14 CH10220 1 CH10220 栓塞
15 CH10220 1 CH10220 栓塞
項目 零配件號碼 新件號 描述
CH11139 1 CH12010 密封O型圈
1 CH10929 1 CH10929 濾清器
1 CH10929 1 CH10929 濾清器
4 KRP1719 1 KRP1719 濾清器組合 01/12/2011
4 KRP1570 1 KRP1719 過濾器殼 30/11/2011
項目 零配件號碼 新件號 描述
2 1 濾清器
3 CH12010 1 CH12010 密封墊
項目 零配件號碼 新件號 描述
1 CH11250 1 CH11250 燃油濾清器
項目 零配件號碼 新件號 描述
2 1 燃油濾清器
3 CH10818 1 CH10818 燃油濾清器
4 CH10316 2 CH10316 密封O型圈
5 CH10567 4 CH10567 螺拴
6 CH10541 4 CH10255 墊圈
7 CH10133 1 CH10133 密封O型圈
8 CH10888 1 CH10888 承接器
9 CH10262 1 CH10262 栓塞
10 CH10513 2 CH10513 放泄閥
11 CH10819 2 CH10819 彈簧
12 CH10091 2 CH10091 密封O型圈
13 CH10291 2 CH10291 栓塞
14 CH10133 1 CH10133 密封O型圈
15 CH10284 1 CH10284 栓塞
項目 零配件號碼 新件號 描述
1 T400222 2 T400222 密封O型圈
1 CH10816 2 CH10816 密封O型圈
2 CH10567 2 CH10567 螺拴
3 CH10255 2 CH10255 墊圈
3 CH10541 2 CH10255 墊圈
4 CH10814 2 CH10814 螺拴
5 CH10255 2 CH10255 墊圈
5 CH10541 2 CH10255 墊圈
6 CH10224 2 CH10224 密封O型圈
7 CH10815 4 CH10815 螺拴
8 CH10255 4 CH10255 墊圈
8 CH10541 4 CH10255 墊圈
9 CH10751 2 CH10751 螺拴
10 CH10255 2 CH10255 墊圈
10 CH10541 2 CH10255 墊圈
項目 零配件號碼 新件號 描述
1 CH11648 1 CH11648 曲軸皮帶輪
2 CH10809 6 CH10809 螺拴
2 CH11649 6 CH10809 螺拴
3 CH11651 6 CH11651 墊圈
4 CH11745 1 CH11745 擋板
4 CH11646 1 CH11646 擋板
5 CH11647 1 CH11647 承接器
6 CH11652 12 CH11652 螺拴
7 CH11650 12 CH11650 墊圈
項目 零配件號碼 新件號 描述
1 KRP1678 1 KRP1715 水泵裝備
1 KRP1644 1 KRP1715 水泵裝備
項目 零配件號碼 新件號 描述
2 1 水泵
13 CH11568 1 CH11568 密封O型圈 裝備
項目 零配件號碼 新件號 描述
3 1 水泵殼
4 CH11634 1 CH11634 過濾器
5 CH11545 1 CH11545 栓塞
6 CH10559 1 CH10559 保有板
7 CH11544 1 CH11544 水泵傳動機構
8 CH10557 1 CH10557 螺拴
9 CH11943 1 CH11943 動葉輪
10 CH11941 1 CH12791 密封墊 - 水泵
11 CH11942 1 CH11942 軸
12 CH10558 1 CH10558 輥軸承
項目 零配件號碼 新件號 描述
1 CH11087 1 CH11087 交流充電發電機
(1) CH11087 1 CH11087 交換交流充電發電機
2 CH11036 1 CH11036 交流充電發電機皮帶輪
項目 零配件號碼 新件號 描述
1 CH12876 1 CH12876 交流充電發電機
項目 零配件號碼 新件號 描述
1 CH11947 1 CH11947 渦輪增壓器
2 CH11471 1 CH11471 密封墊 -渦輪增壓器
3 CH10733 4 CH10733 螺拴
4 CH10734 4 CH10734 鎖緊螺母
項目 零配件號碼 新件號 描述
2 1 空氣過濾器體
3 SEV551F/4 1 SEV551F/4 主空氣過濾器
4 CH11287 1 CH11287 蓋
5 CV4178 1 CV4178 閥
6 CV10891 1 CV10891 帽
項目 零配件號碼 新件號 描述
1 CH12434 1 CH12434 燃料過濾器
1 CH11075 1 CH12434 燃料過濾器
2 CH10609 1 CH10609 螺拴
3 CH10255 1 CH10255 墊圈
3 CH10541 1 CH10255 墊圈
4 CH10286 1 CH10286 栓塞
5 CH11880 1 CH11880 密封O型圈
5 CH10046 1 CH10046 密封O型圈
6 CH10287 1 CH10287 栓塞
7 T406205 1 T406205 密封O型圈
7 CH10048 1 CH10048 密封O型圈
8 CH10439 1 CH10439 汽酒共騰泵
9 CH10008 1 CH10008 密封墊
10 CH10557 1 CH10557 螺拴
11 CH10277 1 CH10277 墊圈
11 CH10131 1 CH10131 密封O型圈
12 CH10848 1 CH10848 螺拴
13 CH10086 1 CH10086 墊圈
14 CH10836 1 CH10836 閥
15 T400188 1 T400188 密封O型圈
16 CH12017 1 CH12017 非回路閥
16 CH10457 1 檢查歷史 閥
16 CH12017 1 CH12017 非回路閥
20 CH10131 1 CH10131 密封O型圈
21 CH11410 1 CH11410 栓塞
22 CH11880 1 CH11880 密封O型圈
23 CH11411 1 CH11411 灰塵盾
項目 零配件號碼 新件號 描述
1 CH10930 1 CH10930 前燃料過濾器
4 CH11094 1 檢查歷史 過濾器殼
8 CH10931 1 CH10931 燃料過濾器
11 CH11096 1 檢查歷史 燃料過濾器殼
項目 零配件號碼 新件號 描述
12 1 檢查歷史 過濾器殼
13 CH10046 1 CH10046 密封O型圈
14 CH10284 1 CH10284 栓塞
項目 零配件號碼 新件號 描述
1 CV25001 1 CH12541 開關
項目 零配件號碼 新件號 描述
CV70392 1 CV70392 墊圈
1 CH11051 1 CH11051 水管
2 ST46410 2 ST46410 夾
2 ST46410 1 ST46410 夾
3 ST46410 3 ST46410 夾
3 ST46410 2 ST46410 夾
4 ST91230 1 ST91230 水管
5 CH11049 1 CH11049 導管
6 CH10979 1 CH10979 托架
7 CV70401 2 CV70401 固定螺釘
8 CV70395 2 CV70395 彈簧塾圈
9 CH11110 2 CH11110 搖臂座
10 CH11128 1 CH11128 水管
11 CH12541 1 CH12541 冷卻器水平開關
11 CV69938 1 CH12541 開關
12 CH11110 2 CH11110 搖臂座
13 CH11128 1 CH11128 水管
項目 零配件號碼 新件號 描述
CV70392 1 CV70392 墊圈
CV70395 2 CV70395 彈簧塾圈
CV70401 2 CV70401 固定螺釘
1 CH10979 1 CH10979 托架
2 CH11110 2 CH11110 搖臂座
3 CH11128 1 CH11128 水管
4 CV12198 1 CV12198 排泄栓塞
5 ST49891 1 ST49891 墊圈
6 ST46410 1 ST46410 夾
7 ST46411 2 ST46411 夾
8 ST91237 1 ST91237 水管
11 CH11966 1 CH11966 氣管
12 CH11498 1 CH11498 密封O型圈
13 CH11497 1 CH11497 搖臂座
14 CH12025 1 CH12025 承接器
15 525/46 M 2 525/46 M 水管夾
16 CH12079 1 CH12079 承接器
17 CH12080 1 CH12080 承接器
18 CH12081 1 CH12081 水管夾
19 CH12015 1 CH12015 水管 -冷卻器
20 2314 H002 5 2314 H002 螺旋
20 CH10979 1 CH10979 托架
20 CH11110 2 CH11110 搖臂座
20 CH11128 1 CH11128 水管
20 CV70395 1 CV70395 彈簧塾圈
20 CV70401 1 CV70401 固定螺釘
20 ST46410 1 ST46410 夾
20 ST91230 1 ST91230 水管
項目 零配件號碼 新件號 描述
1 CH11985 1 CH11985 線束
2 CH11981 1 CH11981 纜拉桿
3 CH10071 2 T410794 夾
4 CH10054 2 CH10054 纜拉桿
5 CH10794 2 CH11897 螺拴
6 CH10541 2 CH10255 墊圈
7 CH10799 2 CH10799 夾
8 CH10054 2 CH10054 纜拉桿
9 CH10797 2 CH10797 螺拴
10 CH10100 2 CH10100 墊圈
11 CH10072 1 CH10072 夾
12 CH10054 1 CH10054 纜拉桿
13 CH10537 1 CH11895 螺拴
14 CH10541 1 CH10255 墊圈
15 CH10072 2 CH10072 夾
16 CH10054 2 CH10054 纜拉桿
17 CH10794 2 CH11897 螺拴
18 CH10541 2 CH10255 墊圈
19 CH10072 1 CH10072 夾
20 CH10054 1 CH10054 纜拉桿
21 CH10796 1 CH10796 螺拴
22 CH10277 1 CH10277 墊圈
項目 零配件號碼 新件號 描述
CH10867 1 CH10867 間隔器
CH10870 1 CH10870 密封O型圈
1 CH12004 1 KRP1705 速度感應傳感器
4 CH10796 1 CH10796 螺拴
5 CH10277 1 CH10277 墊圈
6 CH10873 1 CH10873 連接器
7 CH10132 1 CH10132 密封O型圈
8 CH10133 1 CH10133 密封O型圈
9 CH12001 1 CH12001 肘管
項目 零配件號碼 新件號 描述
1 CH12003 1 KRP1700 速度感應傳感器
4 CH10796 1 CH10796 螺拴
5 CH10277 1 CH10277 墊圈
6 CH10867 1 CH10867 間隔器
7 CH10870 1 CH10870 密封O型圈
項目 零配件號碼 新件號 描述
2 1 油壓感應傳感器裝備
3 CH10132 1 CH10132 密封O型圈
項目 零配件號碼 新件號 描述
2 1 氣壓感應傳感器
3 T409314 1 T409314 密封O型圈
3 CH10132 1 CH10132 密封O型圈
項目 零配件號碼 新件號 描述
2 CH12, , 652 1 CH12652 氣壓感應傳感器
3 CH11880 1 CH11880 密封O型圈
3 CH10133 1 CH10133 密封O型圈
項目 零配件號碼 新件號 描述
2 1 溫度感應傳感器
3 CH10146 1 CH10146 密封O型圈
項目 零配件號碼 新件號 描述
2 1 溫度感應傳感器
3 T406205 1 T406205 密封O型圈
3 CH10230 1 CH10230 密封O型圈
項目 零配件號碼 新件號 描述
1 CH10907 1 CH10907 承接器
2 CH10875 1 CH10875 密封O型圈
3 CH10228 1 CH10228 密封O型圈
4 T400184 2 T400184 螺拴
4 CH10567 2 CH10567 螺拴
5 CH10541 2 CH10255 墊圈
6 CH10285 1 CH10285 栓塞
6 CH10282 1 CH10282 栓塞
7 T409314 1 T409314 密封O型圈
7 CH10132 1 CH10132 密封O型圈
Operat ion
and
Maint enance
Manual
2506-15
Industrial
Engine
MGA (Engine)
MGB (Engine)
MGD (Engine)
This document has been printed from SPI². Not for Resale
Important
Safety Information
Most accidents that involve product operation, maintenance and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially
hazardous situations before an accident occurs. A person must be alert to potential hazards. This
person should also have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and
could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have
read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.
|
Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or
pictorially presented.
Operations that may cause product damage are identified by “NOTICE” labels on the product and in
this publication.
warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure,
work method or operating technique that is not specifically recommended by Perkins is used,
you must satisfy yourself that it is safe for you and for others. You should also ensure that the
product will not be damaged or be made unsafe by the operation, lubrication, maintenance or
repair procedures that you choose.
The information, specifications, and illustrations in this publication are on the basis of information that
was available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before
you start any job. Perkins dealers or Perkins distributors have the most current information available.
When
replacement parts are
required for
this
|
replacement parts.
Failure to heed this warning can lead to prema-
death.
This document has been printed from SPI². Not for Resale
SEBU8313
3
Table of Contents
Table
of
Contents
Warranty Section
Warranty Information ............................................ 75
Foreword ................................................................. 4
Safety Section
Safety Messages .................................................... 5
General Hazard Information ................................... 6
Burn Prevention ...................................................... 7
Fire Prevention and Explos ion Prevention .............. 8
Crushing Prevention and Cutting Prevention ........ 10
Mounting and Dismounting ................................... 10
Before Starting Engine ........................................... 11
Engine Starting ...................................................... 11
Engine Stopping .................................................... 11
Electrical System .................................................. 12
Engine Electronics ................................................ 13
Product Information Section
General Information .............................................. 14
Model Views ......................................................... 15
Product Identification Information ........................ 18
Operation Section
Lifting and Storage ................................................ 23
Gauges and Indicators .......................................... 24
Features and Controls .......................................... 25
Engine Diagnostics ............................................... 30
Engine Starting ..................................................... 32
Engine Operation .................................................. 34
Engine Stopping ................................................... 35
Cold Weather Operation ....................................... 36
Maintenance Section
Refill Capacities .................................................... 39
Maintenance Interval Schedule ............................ 51
Index Section
Index ..................................................................... 76
This document has been printed from SPI². Not for Resale
4
Foreword
SEBU8313
Foreword
Recommended se
rvice should be performed at the
Literature Information
This manual contains safety, operation instructions,
lubrication and maintenance information. This
manual should be stored in or near the engine area
in a literature holder or literature storage area. Read,
study and keep it with the literature and engine
information.
English is the primary language for all Perkins
publications. The English used facilitates translation
and c onsistency.
Some photographs or illustrations in this manual
show details or attachments that may be different
from your engine. Guards and covers may have
been removed for illustrative purposes. Continuing
improvement and advancement of product design
may have caused changes to your engine which are
not included in this manual. Whenever a question
arises regarding your engine, or this manual, please
consult with your Perkins dealer or your Perkins
distributor for the latest available information.
Safety
This safety section lists basic safety prec autions.
In addition, this section identifies hazardous,
warning situations. Read and understand the basic
precautions listed in the safety section before
operating or performing lubrication, maintenance and
repair on this product.
Operation
Operating techniques outlined in this manual are
basic. They assist with developing the skills and
techniques required to operate the engine more
efficiently and economically. Skill and techniques
develop as the operator gains k nowledge of the
engine and its c apabilities.
The operation section is a reference for operators.
Photographs and illustrations guide the operator
through procedures of inspecting, starting, operating
and stopping the engine. This section also includes a
discussion of electronic diagnostic information.
Maintenance
The maintenance sec tion is a guide to engine care.
The illustrated, step-by-step instructions are grouped
by service hours and/or calendar time maintenance
intervals. Items in the maintenance schedule are
referenced to detailed instructions that follow.
appropriate intervals as indicated in the Maintenance
Interval Schedule. The actual operating environment
of the engine also governs the Maintenance Interval
Schedule. Therefore, under extremely s evere,
dusty, wet or freezing cold operating conditions,
more frequent lubrication and maintenance than is
specified in the Maintenance Interval Schedule may
be necessary.
The maintenance schedule items are organized for
a preventive maintenance management program. If
the preventive maintenance program is followed, a
periodic tune-up is not required. The implementation
of a preventive maintenance management program
should minimize operating costs through cost
avoidances resulting from reductions in unscheduled
downtime and failures.
Maintenance Intervals
Perform maintenance on items at multiples of
the original requirement. We recommend that the
maintenance schedules be reproduced and displayed
near the engine as a convenient reminder. We also
recommend that a maintenance record be maintained
as part of the engine’s permanent record.
Your authoriz ed Perk ins dealer or your Perkins
distributor can ass ist you in adjusting your
maintenance schedule to meet the needs of your
operating environment.
Overhaul
Major engine overhaul details are not covered in
the Operation and Maintenance Manual except
for the interval and the maintenance items in that
interval. Major repairs should only be carried out by
Perkins authorized personnel. Your Perkins dealer
or your Perkins distributor offers a variety of options
regarding overhaul programs. If you experience
a major engine failure, there are also numerous
after failure overhaul options available. Consult with
your Perkins dealer or your Perk ins distributor for
information regarding these options .
California Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects, and other reproductive harm. Battery
posts, terminals and related accessories contain lead
and lead compounds. Wash hands after handling.
This document has been printed from SPI². Not for Resale
SEBU8313
5
Safety Section
Safety Messages
Safety
Section
Safety Messages
i02581679
There may be several specific warning signs on your
engine. The exact location and a description of the
warning signs are reviewed in this section. Please
become familiar with all warning signs.
Ensure that all of the warning signs are legible. Clean
the warning signs or replace the warning signs if
the words cannot be read or if the illustrations are
not visible. Use a cloth, water, and soap to clean
the warning signs. Do not use solvents, gasoline, or
other harsh chemicals. Solvents, gasoline, or harsh
chemicals could loosen the adhesive that secures the
warning signs. The warning signs that are loosened
could drop off of the engine.
Replace any warning sign that is damaged or
missing. If a warning sign is attached to a part of the
engine that is replaced, install a new warning sign on
the replacement part. Your Perkins dealer or your
distributor can provide new warning signs.
(1) Universal Warning
Do not operate or work on this equipment unless
you have read and understand the instructions
and warnings in the Operation and Maintenance
Manuals. Failure to follow the instructions or
heed the warnings could result in serious injury
or death.
Illustration 1
Typical example
g01154807
The Universal Warning label (1) is located on both
sides of the engine. Refer to illustration 2.
This document has been printed from SPI². Not for Resale
6
Safety Section
General Hazard Information
SEBU8313
Illustration 2
Typical example
g01294688
i02328435
General Hazard Information
Illustration 4
g00702020
Illustr
ation 3
g00104545
Wear a hard hat, protective glasses, and other
protective equipment, as required.
Do not wear loose clothing or jewelry that can snag
on controls or on other parts of the engine.
Attach a “Do Not Operate” warning tag or a similar
warning tag to the start switch or to the controls
before you service the equipment or before you
repair the equipment.
Make sure that all protective guards and all covers
are secured in place on the engine.
Keep the engine free from foreign material. Remove
debris, oil, tools, and other items from the deck, from
walkways, and from steps.
This document has been printed from SPI². Not for Resale
SEBU8313
7
Safety Section
Burn Prevention
Never put maint
enance fluids into glass containers.
Drain all liquids into a suitable container.
Obey all local regulations for the disposal of liquids.
Use all cleaning solutions with care.
Report all necessary repairs.
Do not allow unauthorized personnel on the
equipment.
Ensure that the power supply is disconnected before
you work on the bus bar or the glow plugs.
Perform maintenance on the engine with the
equipment in the servicing position. Refer to the
Illustration 5
g00687600
OEM information for the procedure for placing the
equipment in the servicing position.
Pressure Air and Water
Pressurized air and/or water can cause debris
and/or hot water to be blown out. This could result in
personal injury.
The direct application of pressurized air or
pressurized water to the body could result in personal
injury.
When pressurized air and/or water is used for
cleaning, wear protective clothing, protective shoes,
and eye protection. Eye protection includes goggles
or a protective face shield.
The maximum air pressure for cleaning purposes
mus t be below 205 kPa (30 psi). The maximum
water pressure for cleaning purposes must be below
275 k Pa (40 psi).
Fluid Penetration
Pressure can be trapped in the hydraulic circuit long
after the engine has been stopped. The pressure can
cause hydraulic fluid or items such as pipe plugs to
escape rapidly if the pressure is not relieved correctly.
Do not remove any hydraulic components or parts
until pressure has been relieved or personal injury
may oc cur. Do not disassemble any hydraulic
components or parts until pressure has been relieved
or personal injury may occur. Refer to the OEM
information for any procedures that are required to
relieve the hydraulic press ure.
Always use a board or cardboard when you check
for a leak. Leaking fluid that is under pressure can
penetrate body tissue. Fluid penetration can cause
serious injury and possible death. A pin hole leak can
cause severe injury. If fluid is injected into your skin,
you must get treatment immediately. Seek treatment
from a doctor that is familiar with this type of injury.
Containing Fluid Spillage
Care must be taken in order to ensure that fluids
are contained during performance of inspection,
maintenance, testing, adjusting and repair of the
engine. Make prov ision to collect the fluid with a
suitable container before any compartment is opened
or before any component is disassembled.
• Only use the tools that are suitable for collecting
fluids and equipment that is suitable for collecting
fluids.
• Only use the tools that are suitable for containing
fluids and equipment that is suitable for containing
fluids.
Obey all local regulations for the disposal of liquids.
i02334785
Burn Prevention
Do not touch any part of an operating engine.
Allow the engine to cool before any maintenance is
performed on the engine.
This document has been printed from SPI². Not for Resale
8
Safety Section
Fire Prevention and Ex plosion Prevention
SEBU8313
Contact with high pressure fuel may cause fluid
penetration and burn hazards. High pressure fu-
el spray may cause a fire hazard. Failure to fol-
low these inspection, maintenance and service in-
structions may cause personal injury or death.
After the engine has stopped, you must wait for 60
seconds in order to allow the fuel pressure to be
purged from the high pressure fuel lines before any
service or repair is performed on the engine fuel lines.
Allow the pressure to be purged in the air system, in
the hydraulic system, in the lubrication system, or in
the cooling sys tem before any lines, fittings or related
items are disconnected.
Coolant
When the engine is at operating temperature, the
engine coolant is hot. The coolant is also under
Fire Prevention and
Prevention
Illustration 6
i02320721
Explosion
g00704000
pressure. The radiator and all lines to the heaters or
to the engine contain hot coolant.
Any contact with hot coolant or with steam can cause
severe burns. Allow cooling system components to
cool before the cooling system is drained.
Check the coolant level after the engine has stopped
and the engine has been allowed to cool.
Ensure that the filler cap is cool before removing the
filler cap. The filler c ap must be cool enough to touch
with a bare hand. Remove the filler cap slowly in
order to relieve pressure.
Cooling system conditioner contains alkali. Alkali can
cause personal injury. Do not allow alkali to contact
the s kin, the eyes, or the mouth.
Oils
Hot oil and hot lubricating components can cause
personal injury. Do not allow hot oil to contact the
skin. Also, do not allow hot components to contact
the skin.
Batteries
Electrolyte is an acid. Electrolyte can cause personal
injury. Do not allow electrolyte to contact the skin or
the eyes. Always wear protective glasses for servicing
batteries. Wash hands after touching the batteries
and connectors. Use of gloves is recommended.
All fuels, most lubricants, and some coolant mixtures
are flammable.
Flammable fluids that are leaking or spilled onto hot
surfaces or onto electrical components can cause
a fire. Fire may cause personal injury and property
damage.
After the emergency stop button is operated ensure
that you allow 15 minutes, before the engine covers
are removed.
Determine whether the engine will be operated in an
env ironment that allows combustible gases to be
drawn into the air inlet system. These gases could
cause the engine to overspeed. Personal injury,
property damage, or engine damage could result.
If the application involves the presence of combustible
gas es, consult your Perkins dealer and/or your
Perkins distributor for additional information about
suitable protection devices.
Remove all flammable combustible materials or
conductive materials s uch as fuel, oil, and debris from
the engine. Do not allow any flammable combustible
materials or conductive materials to accumulate on
the engine.
Store fuels and lubricants in correctly marked
containers away from unauthoriz ed persons. Store
oily rags and any flammable materials in protective
containers. Do not smoke in areas that are used for
storing flammable materials.
Do not expose the engine to any flame.
This document has been printed from SPI². Not for Resale
SEBU8313
9
Safety Section
Fire Prevention and Explosion Prevention
Exhaust shield
s (if equipped) protect hot exhaust
components from oil or fuel spray in case of a line,
a tube, or a seal failure. Exhaust shields must be
installed correctly.
Do not weld on lines or tanks that contain flammable
fluids. Do not flame cut lines or tanks that contain
flammable fluid. Clean any such lines or tanks
thoroughly with a nonflammable solvent prior to
welding or flame cutting.
Wiring must be kept in good condition. All electrical
wires must be correctly routed and securely attached.
Check all electrical wires daily. Repair any wires
that are loose or frayed before you operate the
engine. Clean all electrical connections and tighten
all electrical connections.
Eliminate all wiring that is unattached or unnecessary.
Do not use any wires or cables that are smaller than
the recommended gauge. Do not bypass any fuses
and/or circuit breakers.
Arcing or sparking could cause a fire. Secure
Illustration 7
g00704059
connections, recommended wiring, and correctly
maintained battery cables will help to prevent arcing
or sparking.
Use caution when you are refueling an engine. Do
not smoke while you are refueling an engine. Do not
refuel an engine near open flames or sparks. Always
stop the engine before refueling.
Contact with high pressure fuel may cause fluid
penetration and burn hazards. High pressure fu-
el spray may cause a fire hazard. Failure to fol-
low these inspection, maintenance and service in-
structions may cause personal injury or death.
After the engine has stopped, you must wait for 60
seconds in order to allow the fuel pressure to be
purged from the high pressure fuel lines before any
serv ice or repair is performed on the engine fuel lines.
Ensure that the engine is stopped. Inspect all lines
and hoses for wear or for deterioration. The hoses
mus t be correctly routed. The lines and hoses must
have adequate support and s ecure clamps.
Oil filters and fuel filters must be correctly installed.
The filter housings mus t be tightened to the correct
torque. Refer to the Disassembly and Assembly
manual for more information.
Illustration 8
g00704135
Gases from a battery can explode. Keep any open
flames or sparks away from the top of a battery. Do
not smoke in battery charging areas.
Never check the battery charge by placing a metal
object across the terminal posts. Use a voltmeter or
a hydrometer.
This document has been printed from SPI². Not for Resale
10
Safety Section
Crushing Prevention and Cutting Prevention
SEBU8313
Incorrect jump
er cable connections can cause
i01359666
an explosion that can result in injury. Refer to
the Operation Section of this manual for specific
instructions.
Crushing
Prevention
and
Do not charge a frozen battery. This may caus e an
explosion.
The batteries must be kept clean. The covers
(if equipped) must be kept on the cells. Use the
recommended cables, connections, and battery box
covers when the engine is operated.
Fire Extinguisher
Mak e sure that a fire extinguisher is available. Be
familiar with the operation of the fire extinguisher.
Inspect the fire extinguisher and service the fire
extinguisher regularly. Obey the recommendations
on the instruction plate.
Lines, Tubes and Hoses
Do not bend high pressure lines. Do not strike high
pressure lines. Do not install any lines that are
damaged.
Leaks can cause fires. Consult your Perkins dealer
or your Perkins distributor for replacement parts.
Replace the parts if any of the following conditions
are present:
• High press ure fuel line or lines are removed.
• End fittings are damaged or leaking.
• Outer coverings are chafed or cut.
• Wires are exposed.
• Outer coverings are ballooning.
• Flexible part of the hoses are kinked.
• Outer covers have embedded armoring.
• End fittings are displaced.
Make sure that all clamps , guards, and heat shields
are installed correctly. During engine operation, this
will help to prevent vibration, rubbing against other
parts, and excessive heat.
Cutting Prevention
Support the component properly when work beneath
the component is performed.
Unless other maintenance instructions are provided,
nev er attempt adjus tments while the engine is
running.
Stay clear of all rotating parts and of all moving
parts. Leave the guards in place until maintenance
is performed. After the maintenance is performed,
reinstall the guards.
Keep objects away from moving fan blades. The fan
blades will throw objects or cut objects.
When objects are struck, wear protective glasses in
order to avoid injury to the eyes.
Chips or other debris may fly off objects when objects
are struck. Before objects are struck, ensure that no
one will be injured by flying debris.
i01372247
Mounting and Dismounting
Inspect the steps, the handholds, and the work area
before mounting the engine. Keep these items clean
and keep these items in good repair.
Mount the engine and dismount the engine only at
locations that have steps and/or handholds. Do not
climb on the engine, and do not jump off the engine.
Face the engine in order to mount the engine or
dismount the engine. Maintain a three-point contact
with the steps and handholds. Use two feet and one
hand or use one foot and two hands. Do not use any
controls as handholds.
Do not stand on c omponents which cannot support
your weight. Use an adequate ladder or use a work
platform. Secure the climbing equipment so that the
equipment will not move.
Do not carry tools or supplies when you mount the
engine or when you dismount the engine. Use a hand
line to raise and lower tools or supplies.
This document has been printed from SPI². Not for Resale